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Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

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DEDICATION

This research material, titled “Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans” is dedicated to God for His boundless grace and guidance. It is also a tribute to all computer enthusiasts whose contributions made my research journey smoother and enriched my documentation process, making the experience truly fulfilling.



ACKNOWLEDGEMENT

I am profoundly grateful to everyone who contributed to the successful completion of this project. I am especially grateful to my Supervisor (Name), the Head of Department (Name), and the Lecturers in the Department of Electrical / Electronics Engineering (EE) for their invaluable guidance and support. I also acknowledge the contributions of authors and scholars whose works on Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans provided essential insights. Special thanks go to my study area (and any funding organizations, if applicable) for their financial assistance. I am equally thankful to stakeholders, including mentors, teachers, and colleagues, for their encouragement and support. Finally, I deeply appreciate my family and friends for their patience and unwavering support throughout this journey. Your contributions have been instrumental in making this research a reality.



ABSTRACT

This research is centered on the design and fabrication of copula furnace and atomizer for the production aluminium powder metal with the available material.0.4kg of refined coke was chosen as the basis for material and energy balance calculations and the design calculations performed from whose values are used to produce the design drawings. Mild steel was used for the internal linings of the furnace casing while other material were selected based on functionality, durability ,cost and local availability.

The furnace and atomizer were assembled and the furnace inner wall of the casing was lined with refractory bricks made from heated mixture of kaolin, clay, sawdust and water after which the cylindrical shell was positioned. Testing was subsequently performed to evaluate the performance of the furnace and the atomizer by first gathering of the aluminum cans. The furnace was heated to 8700c and it was observe that the furnace has 36.9% efficiency which is within the acceptable value for furnace efficiencies. Atomizer produced various sizes of powder metal depending on the type of mesh used and the shape obtained was irregular in shape.


Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

CHAPTER ONE

1.0 Introduction

1.1 Background of Study

Powder metallurgy is a technique concerned with the production of metal powders and converting them into useful shapes. It is a material processing technique in which particulate materials are consolidated to semi-finished and finished products. Metal powder production techniques are used to manufacture a wide spectrum of Metal powders designed to meet the requirements of a large variety of applications.

Various powder production processes allow precise control of the chemical and physical characteristics of powders and permit the development of specific attributes for the desired applications. Powder production processes are constantly being improved to meet the quality, cost and performance requirements of all types of applications. Metal powders are produced by mechanical or chemical methods.

The most commonly used methods include water and gas atomization, milling, mechanical alloying, electrolysis, and chemical reduction of oxides.

…

CHAPTER TWO

2.0 Literature Review

2.1 Introduction

This chapter focuses on the review of related literature. A literature review includes the current knowledge as well as theoretical and methodological contributions to a particular topic. It documents the state of the art with respect to the topic you are writing. It surveys the literature in the topic selected. In this research work the literature review includes the conceputal review, theoretical framework, the review of related literature …

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Defense Procedure for Electrical / Electronics Engineering Researchers

In preparation for defending a project or seminar on Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans, it is imperative that as a nursing student, you demonstrate comprehensive knowledge of your research. The defense process is structured to include presenting your work, answering questions, and illustrating its pertinence. Initially, provide a succinct yet thorough introduction to your research topic, emphasizing its importance and the objectives, ensuring that both the audience and the External Examiner can understand the scope of your study.

Prior to your defense, be thoroughly acquainted with your research abstract and the critical elements of Chapter One, including motivation for embarking on this research, problem statement, objectives, and significance. In Chapter Two, be ready to cite at least two references from the literature review. For Chapter Three, you should be equipped to discuss the methodologies, tools, and techniques utilized. In Chapter Four, defend your research by justifying the findings and linking them to your research objectives.

Conclude your defense by succinctly summarizing the study and offering insightful, evidence-based recommendations. A professional dress code, such as wearing a suit and tie, is vital to create a favorable impression and elevate your presentation.

During the question and answer segment, the External Examiner may pose questions pertaining to your research. If confronted with a challenging or irrelevant question, respond diplomatically with, “Sorry, Sir/Madam, the question asked is beyond the scope of my study.” Whenever possible, direct your answers back to your research findings to reinforce your expertise.

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