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Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

Project / Seminar Material
Reference ID: PS-3676-TM

DEDICATION

This research material titled “Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans” is dedicated to God for his enabling grace, and to all computer enthusiasts who contributed to make life a pleasant experience during my research documentation.

ACKNOWLEDGEMENT

I extend my sincere gratitude to all those who contributed to the completion of this project. Special thanks to my Supervisor (Name of your Supervisor), the Head of Department (Name of your HOD), the Lecturers in the department of Electrical / Electronics Engineering (EE), Book Authors and Profound Scholars of existing or related project material on “Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans” for their invaluable guidance, support, and expertise throughout the journey.

I am also grateful to your study area (mention any funding organizations, if applicable) for their financial assistance. This research would not have been possible without the encouragement and assistance of some stakeholders (mention any mentors, teachers, or colleagues). Additionally, I would like to acknowledge the understanding and patience of my family and friends during this endeavor. Your unwavering support has been a constant source of motivation. Thank you all for being part of this meaningful endeavor.

ABSTRACT

This research is centered on the design and fabrication of copula furnace and atomizer for the production aluminium powder metal with the available material.0.4kg of refined coke was chosen as the basis for material and energy balance calculations and the design calculations performed from whose values are used to produce the design drawings. Mild steel was used for the internal linings of the furnace casing while other material were selected based on functionality, durability ,cost and local availability.

The furnace and atomizer were assembled and the furnace inner wall of the casing was lined with refractory bricks made from heated mixture of kaolin, clay, sawdust and water after which the cylindrical shell was positioned. Testing was subsequently performed to evaluate the performance of the furnace and the atomizer by first gathering of the aluminum cans. The furnace was heated to 8700c and it was observe that the furnace has 36.9% efficiency which is within the acceptable value for furnace efficiencies. Atomizer produced various sizes of powder metal depending on the type of mesh used and the shape obtained was irregular in shape.


Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans

CHAPTER ONE

1.0 Introduction

1.1 Background of Study

Powder metallurgy is a technique concerned with the production of metal powders and converting them into useful shapes. It is a material processing technique in which particulate materials are consolidated to semi-finished and finished products. Metal powder production techniques are used to manufacture a wide spectrum of Metal powders designed to meet the requirements of a large variety of applications.

Various powder production processes allow precise control of the chemical and physical characteristics of powders and permit the development of specific attributes for the desired applications. Powder production processes are constantly being improved to meet the quality, cost and performance requirements of all types of applications. Metal powders are produced by mechanical or chemical methods.

The most commonly used methods include water and gas atomization, milling, mechanical alloying, electrolysis, and chemical reduction of oxides.

CHAPTER TWO

2.0 Literature Review

2.1 Introduction

This chapter focuses on the review of related literature. A literature review includes the current knowledge as well as theoretical and methodological contributions to a particular topic. It documents the state of the art with respect to the topic you are writing. It surveys the literature in the topic selected. In this research work the literature review includes the …

Summary Headlines for Design and Fabrication of Mini Copula Furnace and an Atomizer for the Production of Powdered Metal From Waste Aluminium Cans



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